Wednesday, April 2, 2008 - 12:10 PM

Low Cost Electrolyzer Technology for Industrial Hydrogen Markets

Richard Bourgeois, General Electric Company

GE Global Research, Entergy Nuclear, and the National Renewable Energy Laboratory (NREL) are studying the feasibility of large scale hydrogen production using alkaline electrolysis powered by existing nuclear power plants.  This project is funded by the DOE’s Office of Nuclear Energy, Science and Technology as part of the National Hydrogen Initiative. 

The study focuses on the technical and economic requirements of the existing industrial hydrogen market.  This market consumes over 7 million tons of hydrogen a year in the United States at a value of more than $16 billion.

Liquid water alkaline electrolysis is a well-established technology for the production of hydrogen.  Alkaline electrolysis based on nuclear power would bring benefits of energy security, price stability, and greenhouse gas emission reduction in the near term.  An infrastructure developed to serve the industrial hydrogen market would also serve any future transportation fuel market.       

The capability of alkaline electrolysis to meet the needs of the industrial hydrogen market is evaluated based on GE’s low-cost alkaline electrolyzer technology, which was developed in part under the DOE Hydrogen Fuel Cell Infrastructure Technology program.  The GE electrolyzer design features a one-piece molded plastic stack core and high effective surface area, low cost electrodes.   Bench-scale and larger demonstrations have been performed, indicating that world-class electrolyzer performance is achievable at capital costs far below the present state of the art.

It is expected that the low cost of nuclear power compared to fossil fuel based generation, combined with the capital cost reductions made possible by the GE electrolyzer technology, will make this method of hydrogen generation competitive with current methods based on fossil fuel reforming.

Acknowledgment:  This material is based upon work supported by the Department of Energy under Award Number DE-FC-0706-ID14789.

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