Wednesday, April 2, 2008 - 2:50 PM

Fuel Cell Vehicle and Infrastructure Learning Demonstration: Spring 2008 Results

Keith Wipke1, Sam Sprik1, Jennifer Kurtz1, and John Garbak2. (1) National Renewable Energy Laboratory, (2) U.S. Dept. of Energy, Energy Efficiency & Renewable Energy

The “Controlled Hydrogen Fleet and Infrastructure Demonstration and Validation Project,” also known as the Fuel Cell Vehicle and Infrastructure Learning Demonstration, is a 5-year U.S. Department of Energy (DOE) project started in 2004.  The purpose of this project is to conduct an integrated field validation that simultaneously examines the performance of fuel cell vehicles and the supporting hydrogen infrastructure.  Through the end of 2007, four industry teams have put over 100 vehicles into service fueled by 14 stations, with plans to add over 25 additional vehicles and several additional refueling stations during the remainder of the project duration.  This paper covers the progress accomplished by the demonstration and validation project since inception, including results from analysis of six months of new data. 

 With four sets of public results having been presented previously at 6-month intervals, this paper comes after over almost three years of data have been received, and just after some second-generation fuel cell stacks and vehicles began operation and some early vehicles were retired.  With an average accumulated hours of real-world operation ranging from 200-600 hours, and the first stacks surpassing 1,000 hours, there is now a higher level of confidence in the trends and projections relating to the durability and voltage degradation of the first-generation fuel cell stacks.  

 Public results for this project are in the form of composite data products, which aggregate individual performance into a range that protects the intellectual property and the identity of each company, while still publishing overall status and progress.  In addition to generating composite data products, NREL is performing additional analyses to provide detailed recommendations back to the R&D program.  This includes a much deeper exploration of the factors affecting fuel cell degradation with each team’s data individually, with some overall industry trends identified.  Some examples of the factors examined include vehicle duty cycle, number of fuel cell start cycles, time at idle, time between trips, and ambient temperature.  Future project activities and analyses will also be discussed.